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Integrated Injection Mold Core, Cavity & Forming Inserts
This product set covers a full range of custom precision injection mold components, including mold cavity blocks, gear forming sleeves, multi-tooth terminal inserts, stepped core pins, positioning mold plates and thin forming blades. The machining tolerance reaches ±0.002mm, delivering high hardness, excellent wear resistance and high-temperature stability for precision plastic molding of electronics, automotive and semiconductor connectors.

 

  • Main Products: Mold Cavity Block, Gear Forming Sleeve, Multi-Tooth Terminal Insert, Stepped Core Pin, Positioning Mold Plate, Thin Forming Blade, Spherical Guide Pin
  • Machining Precision: ±0.002mm ultra-high precision
  • Optional Materials: Mold steel, high-speed steel, tungsten steel, hard alloy, custom metal materials
  • Processing Technology: CNC turning & milling, precision grinding, EDM discharge machining, mirror polishing
  • Product Features: Mirror smooth molding surface, consistent dimensional tolerance, low friction demolding, long service life under continuous high-cycle production
  • Application Industries: Consumer electronics, automotive wiring harness connectors, semiconductor miniature plastic housings, precision terminal components
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Detailed Introduction

These integrated mold parts cover all core functional units of precision connector injection molds. The central cavity block forms the main outer contour of plastic products; gear sleeves and multi-tooth inserts create intricate internal terminal locking structures; stepped core pins and thin blades shape tiny deep slots and micro holes; positioning plates and spherical guide pins ensure accurate mold alignment during repeated opening and closing cycles. The flatness, concentricity and surface finish of each component directly determine the appearance quality, assembly precision and stable operation of finished plastic connectors.

All components adopt a complete precision manufacturing workflow: CNC rough machining for complex profiles, vacuum heat treatment to achieve stable hardness, multi-directional precision grinding to control fitting clearances, EDM micro-machining for intricate tooth and slot structures, and final mirror polishing to reduce molding friction. Every finished part undergoes full 3D coordinate measurement inspection to eliminate dimensional deviation, sticking mold and plastic flash defects in mass production.

Custom manufacturing is supported via 2D/3D technical drawings or physical plastic samples. Material grades and surface anti-wear treatments can be customized according to injection temperature, plastic material and daily production volume to extend mold service life and lower production defect rates.

Specification Table

ItemDetails
Product NameCustom Integrated Injection Mold Cores, Cavities & Forming Inserts
Core Product RangeMold Cavity Block, Gear Forming Sleeve, Multi-Tooth Terminal Insert, Stepped Core Pin, Positioning Mold Plate, Thin Forming Blade, Spherical Guide Pin
Machining Tolerance±0.002mm
Available MaterialsMold Steel, High-Speed Steel, Tungsten Steel, Hard Alloy, Custom Metal Materials
Manufacturing ProcessCNC Turning, CNC Milling, Precision Surface & Cylindrical Grinding, EDM Fine Machining, Mirror Polishing
Product AdvantagesTight uniform tolerance, burr-free molding surface, outstanding heat and wear resistance, precise matching clearance between mold components
Application FieldsPrecision injection molding of multi-port connectors, miniature terminal plastic parts, automotive electrical housings and electronic micro-components

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