Detailed Introduction

This automotive connector housing series adopts two core high-temperature engineering plastics to meet different vehicle working environment demands.

LCP material delivers ultra-low thermal expansion and excellent high-frequency insulation performance, applied to compact multi-pin signal connectors inside engine cabins to avoid terminal position deviation under long-term high-temperature conditions. Glass fiber reinforced PBT provides high mechanical rigidity and repeated plug wear resistance, ideal for high-current orange high-voltage power connectors with heavy locking load.

The product lineup includes dense multi-row pin signal blocks, circular high-voltage plug shells, one-piece locking buckle assemblies and small sensor connecting bases. Each housing integrates precise pin positioning holes, anti-reverse fool-proof structures and built-in snap locks to realize tight locking and zero-gap matching with metal conductive terminals. Optimized thin-wall injection flow path design effectively solves shrinkage, warpage and flash defects frequently occurring during high-temperature plastic molding.

Complete Production Workflow

1. Custom precision mold core processing: 5-axis CNC rough milling, micro sinker EDM for tiny multi-grid pin hole contours
2. Vacuum stress relief heat treatment for mold steel to stabilize cavity dimensions under continuous high-temperature injection cycles
3. Multi-stage mirror polishing to reduce melt adhesion of LCP/PBT high-temperature plastic and lower demolding resistance
4. Segmented temperature-controlled precision injection molding for high-performance engineering plastics
5. Post-molding full 3D coordinate dimensional inspection, burr trimming and high-temperature aging insulation testing

All finished connector housings pass thermal stability aging and insulation breakdown tests. Custom development is fully supported based on customer terminal layout drawings: pin grid quantity, shell wall thickness, plastic material grade, locking mechanism and color can be adjusted according to operating temperature, voltage load and service life requirements. The diversified specification series covers miniature signal connectors to new energy high-voltage power connectors for one-stop supporting supply.

Specification Table