- Main Product: Custom POM+PA Minimally Invasive Therapy Instrument Consumables Multi-Cavity Injection Mold
- Machining Precision: ±0.002mm ultra-precision
- Optional Materials: Medical grade corrosion-resistant mirror polish mold steel
- Processing Technology: 5-axis CNC milling, sinker EDM, wire cut WEDM, precision grinding, vacuum heat treatment, medical mirror polishing
- Product Features: Symmetrical multi-cavity layout, medical ultra-mirror cavity, independent segmented cooling channels, residue-free hygienic molding structure, POM+PA low-shrinkage dedicated molding system
Detailed Introduction
This medical multi-cavity injection mold is tailor-made for complete sets of minimally invasive therapeutic instrument plastic consumables, optimized for medical certified POM+PA alloy to meet cleanroom biocompatibility requirements and eliminate molding residue and micro defects inside fluid passages.
The split fixed-moving two-plate mold adopts symmetrical multi-row cavity layout to boost single-cycle output for all components shown in the picture: main instrument hand grip housing, transparent flow cylinder, elastic corrugated connecting tubes, threaded joints, positioning locking buckles, filter mesh sleeves and sealing rings. Each functional component cavity is an independent embedded insert, supporting quick disassembly, replacement and deep cleaning. All molding contact surfaces undergo multi-stage medical mirror polishing to eliminate micro burrs, flow lines and blind corners, removing post-molding secondary trimming and cleaning procedures.
Independent distributed cooling pipelines are laid out for each cavity to stabilize mold temperature during continuous POM+PA injection molding, effectively suppress differential shrinkage, corrugated tube distortion and warpage of thin transparent shells. Built-in precision slide locking blocks maintain stable clamping force during long-term cleanroom mass production, avoid flash on tiny threads, buckles and thin mesh structures, and extend mold service life under long-cycle medical plastic molding.
Complete Precision Machining Workflow
- 5-axis CNC rough milling for mold base outline and complex cavity rough forming
- Vacuum stress relief heat treatment to stabilize steel hardness and reduce thermal deformation under long-run medical POM+PA molding
- Precision surface grinding to control mold plate flatness & parallelism within ±0.002mm
- Sinker EDM & Wire Cut WEDM for ultra-fine thread, corrugated tube, mesh and thin-wall transparent housing contours
- Multi-stage medical mirror polishing to achieve high light transmittance, residue-free cavity surface
- Optional non-toxic anti-corrosion surface coating compatible with medical POM+PA raw materials
All mold core, cavity and structural components pass full 3D coordinate measuring inspection to meet strict minimally invasive medical equipment drawing tolerance standards. Full customization is supported based on instrument samples or engineering drawings: cavity quantity, mold steel grade, cooling circuit layout and polishing grade can be adjusted according to POM+PA medical certification grade, cleanroom hygiene standards and daily production capacity. The symmetrical multi-cavity layout greatly improves molding efficiency while unifying dimensional accuracy, sealing stability and surface light transmittance of minimally invasive therapeutic medical consumables.
Specification Table
| Item | Details |
| Product Name | Custom Multi-Cavity POM+PA Minimally Invasive Therapy Instrument Plastic Consumables Injection Mold |
| Core Structure | Split fixed & moving mold plates, symmetrical multi-row multi-cavity layout, independent replaceable medical cavity inserts, precision slide locking mechanism, full distributed independent cooling flow channels, four heavy-load guide pin positioning columns |
| Machining Tolerance | ±0.002mm geometric tolerance (flatness, parallelism, corrugated tube & transparent thin-wall contour precision) |
| Optional Mold Steel | Medical grade S136, STAVAX corrosion-free pre-hardened mold steel, medical customized alloy mold steel |
| Manufacturing Process | 5-Axis CNC Milling, Precision Surface Grinding, Sinker EDM, Wire Cut WEDM, Vacuum Stress Relief Heat Treatment, Medical-Grade Mirror Polishing, Optional Non-Toxic Anti-Corrosion Coating |
| Product Advantages | Customized per therapeutic instrument 2D/3D drawings, ultra-mirror cavity for flawless transparent/opaque medical plastic surfaces, independent cooling to eliminate POM+PA shrinkage & corrugated tube deformation, detachable inserts for dust-free cleanroom maintenance, stable slide locking to avoid micro thin-wall flash, medical hygienic non-contamination design, high-volume multi-cavity mass production for disposable minimally invasive medical consumables |
| Application Fields | Minimally invasive therapeutic instrument assembly plastic parts injection molding, clinical dermatology treatment device consumables, medical transparent fluid channel fittings, disposable handheld medical therapy equipment structural components |
Contact Information
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[email protected]
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+86 13342660375Telephone
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AddressNo. 62, Jinghai East Road, Shatou Community, Chang' an Town, Dongguan City, Guangdong Province, China
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