- Main Product: Custom POM+PA Minimally Invasive Biopsy Instrument Consumables Multi-Cavity Injection Mold
- Machining Precision: ±0.002mm ultra-precision
- Optional Materials: Medical grade corrosion-resistant pre-hardened mold steel
- Processing Technology: 5-axis CNC milling, sinker EDM, wire cut WEDM, precision grinding, vacuum heat treatment, medical texture etching
- Product Features: Modular multi-cavity layout, medical textured cavity surface, independent segmented cooling channels, residue-free hygienic molding system, POM+PA low-warpage dedicated molding structure
Detailed Introduction
This medical multi-cavity injection mold is professionally developed for full-set minimally invasive biopsy instrument plastic consumables, fully optimized for medical certified POM+PA alloy to meet operating room cleanroom biocompatibility standards, effectively eliminating molding residue and thin-wall structural defects.
The split fixed-moving two-plate mold adopts symmetrical multi-row cavity layout to improve single-cycle production output for all components shown in the image: biopsy gun main housing, split rear casing, scale measuring forceps, threaded drive sleeves, elastic spring housings, positioning limit caps, miniature locking pins and transmission connecting blocks. Each functional component cavity is an independent embedded insert for quick disassembly, replacement and deep residue cleaning. All molding surfaces are treated with uniform medical matte texture etching to hide micro flow lines and surface gloss unevenness generated during POM+PA injection, removing secondary surface finishing after molding.
Independent distributed cooling pipelines are laid out for every cavity to stabilize mold temperature during continuous POM+PA injection molding, effectively restraining differential shrinkage, long slender rod warpage and thin-wall casing deformation. Built-in precision slide locking blocks maintain stable clamping force under long-term cleanroom mass production, preventing flash on tiny thread, buckle and micro pin structures, and extending mold service life under cyclic medical-grade plastic processing.
Complete Precision Machining Workflow
- 5-axis CNC rough milling for mold base outline and complex multi-feature cavity rough forming
- Vacuum stress relief heat treatment to stabilize steel hardness and reduce thermal deformation under long-run medical POM+PA molding
- Precision surface grinding to control mold plate flatness & parallelism within ±0.002mm
- Sinker EDM & Wire Cut WEDM for ultra-fine thread, slender transmission rod and micro lock pin contours
- Multi-stage medical uniform texture etching, matched with POM+PA melt fluidity
- Optional non-toxic anti-corrosion surface coating compatible with medical POM+PA raw materials
All mold core, cavity and structural components complete full 3D coordinate measurement inspection to satisfy strict surgical biopsy medical device drawing tolerance standards. Full customization is supported based on biopsy instrument samples or engineering drawings: cavity quantity, mold steel grade, cooling circuit layout and texture depth can be adjusted according to POM+PA medical certification grade, operating room hygiene standards and daily production capacity. The symmetrical multi-cavity layout greatly improves molding efficiency while unifying dimensional accuracy, assembly fit tolerance and surface consistency of minimally invasive biopsy disposable consumables.
Specification Table
| Item | Details |
| Product Name | Custom Multi-Cavity POM+PA Minimally Invasive Biopsy Instrument Consumables Injection Mold |
| Core Structure | Split fixed & moving mold plates, symmetrical multi-row multi-cavity layout, independent replaceable surgical instrument cavity inserts, multi-direction slide side core pulling, precision interlock locking mechanism, full distributed independent cooling flow channels, four heavy-load guide pin positioning columns |
| Machining Tolerance | ±0.002mm geometric tolerance (flatness, parallelism, slender drive rod & micro lock pin contour precision) |
| Optional Mold Steel | Medical grade S136, STAVAX corrosion-free pre-hardened mold steel, medical customized alloy mold steel |
| Manufacturing Process | 5-Axis CNC Milling, Precision Surface Grinding, Sinker EDM, Wire Cut WEDM, Vacuum Stress Relief Heat Treatment, Medical Standard Texture Etching, Optional Non-Toxic Anti-Corrosion Coating |
| Product Advantages | Customized per biopsy instrument 2D/3D drawings, textured cavity to eliminate POM+PA flow lines & uneven gloss, independent cooling to restrain slender rod shrinkage & warpage, detachable inserts for dust-free operating room maintenance, stable slide locking to avoid micro thin-wall flash, medical hygienic non-contamination design, high-volume multi-cavity mass production for disposable surgical biopsy consumables |
| Application Fields | Minimally invasive biopsy gun plastic assembly injection molding, clinical surgical disposable sampling device consumables, tissue sampling instrument transmission structural parts, hospital minimally invasive medical auxiliary equipment plastic fittings |
Contact Information
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[email protected]
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+86 13342660375Telephone
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AddressNo. 62, Jinghai East Road, Shatou Community, Chang' an Town, Dongguan City, Guangdong Province, China
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