- Main Product: 4-cavity automotive wiring harness connector injection mold
- Machining Precision: ±0.003mm
- Optional Materials: 718H, S136, STAVAX, NAK80 mold steel
- Processing Technology: 5-axis CNC, sinker EDM, wire EDM, precision grinding, vacuum heat treatment, mirror polishing
- Product Features: Symmetrical 4-cavity uniform filling, low shrinkage deformation, built-in spring ejection system, anti-corrosion cavity, fully custom per drawings/samples
Detailed Introduction
This automotive multi-pin connector injection mold is developed for vehicle wiring harness plug housings with dense multi-hole terminal positioning structures. The mold core features a 4-cavity symmetrical layout with central balanced runner paths for each cavity, ensuring consistent plastic melt filling to eliminate short shots, warpage and dimensional inconsistency during continuous mass production. The movable mold half is equipped with yellow spring ejection components to deliver even demolding force and prevent thin-wall connector deformation during ejection.
The full mold manufacturing workflow adheres to strict precision machining standards: intricate multi-pin slot cavity contours are processed via 5-axis CNC and micro sinker EDM; mold steel undergoes vacuum quenching & tempering heat treatment to boost hardness and wear resistance; ultra-precision grinding and mirror polishing remove tiny surface burrs for smooth demolding. Optional nitriding or PVD coating can be applied to cavity surfaces to resist corrosion from glass-filled PA66, PA12 and other automotive engineering plastics.
All mold inserts, guide pins and mold base components pass full CMM coordinate measurement before assembly to strictly control cavity depth, pin hole position and parting line geometric tolerances. We support full custom development based on customer 2D/3D engineering drawings or physical connector samples. Cavity count, mold steel grade, surface treatment and ejection structures can be adjusted according to daily production volume, plastic material and service life requirements, satisfying high-precision mass production demands for automotive wiring connector housings.
Specification Table
| Item | Details |
| Product Name | Custom 4-Cavity Automotive Wiring Harness Connector Injection Mold |
| Core Product Range | 4-cavity multi-pin automotive wiring connector injection mold |
| Molding Tolerance | ±0.003mm dimensional accuracy for molded plastic connector housings |
| Available Materials | 718H pre-hardened mold steel, S136 stainless mold steel, STAVAX corrosion-resistant steel, NAK80 high-polish mold steel |
| Manufacturing Process | 5-Axis CNC Milling, Sinker EDM, Wire EDM, Precision Surface Grinding, Vacuum Heat Treatment, Mirror Polishing, Optional Nitriding / PVD Surface Coating |
| Product Advantages | Symmetrical balanced runner for identical melt filling across all 4 cavities, spring ejection design to avoid product bending, rust-proof cavity compatible with modified automotive plastics, stable production for over 500,000 molding cycles, fully customized based on customer samples or technical drawings |
| Application Fields | New energy vehicle high-low voltage wiring connectors, passenger car body electrical plugs, commercial vehicle multi-terminal harness housings |
Contact Information
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[email protected]
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+86 13342660375Telephone
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AddressNo. 62, Jinghai East Road, Shatou Community, Chang' an Town, Dongguan City, Guangdong Province, China
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