- Main Product: Single-Cavity Medical Connector Injection Mold
- Machining Precision: ±0.002mm ultra-precision
- Optional Materials: Medical grade corrosion-resistant pre-hardened mold steel
- Processing Technology: 5-axis CNC milling, sinker EDM, wire cut, precision grinding, vacuum heat treatment, medical mirror polishing
- Product Features: Split two-plate layout, square embedded cavity, built-in spring ejection, fully polished transparent cavity surface
Detailed Introduction
This medical connector injection mold is specially developed for small transparent medical plastic connecting fittings, solving the problems of internal stress, haze and difficult ejection of thin-walled transparent medical parts.
The mold is divided into front fixed plate and rear moving plate. The fixed side forms the outer square outline of the connector, and the moving side is equipped with a cylindrical core for the inner flow channel of the medical connector. Four high-precision guide pins at the four corners ensure parallel mold closing to prevent flash, and the built-in disc spring ejection assembly provides uniform ejection force to avoid deformation of thin transparent medical plastic parts during demolding. The square independent insert design facilitates disassembly, cleaning and maintenance to meet medical dust-free production standards; all cavity surfaces are ultra-mirror polished to ensure the finished medical connector has high light transmittance without flow marks.
Complete Precision Machining Workflow
- 5-axis CNC rough milling for mold base outline and square cavity rough forming
- Vacuum stress relief heat treatment to stabilize mold steel hardness and reduce thermal deformation under long-term high-temperature injection
- Precision surface grinding to control mold plate flatness and parallelism within ±0.002mm
- Sinker EDM & wire cut WEDM for precise cylindrical flow channel core and square cavity matching gap
- Medical-grade multi-step mirror polishing to eliminate tool marks and guarantee transparent product surface
- Optional non-toxic anti-rust coating compatible with medical PP, PC raw materials
All mold components pass full 3D coordinate measuring inspection to comply with strict medical drawing tolerance standards. Custom development is fully supported based on medical connector samples or engineering drawings: mold steel grade, core size, spring ejection force and cooling pipeline layout can be adjusted according to medical plastic material, wall thickness and daily output requirements. The split two-plate structure simplifies mold installation and regular cleaning maintenance, effectively reducing reject rates of medical transparent connecting fittings.
Specification Table
| Item | Details |
| Product Name | Custom Dual-Plate Single-Cavity Medical Connector Plastic Injection Mold |
| Core Structure | Split fixed/moving mold plates, square embedded single medical connector cavity, four-corner guide pin positioning columns, built-in yellow spring ejection assembly, distributed cooling flow channel ports |
| Machining Tolerance | ±0.002mm geometric tolerance (flatness, parallelism, square cavity & cylindrical core contour precision) |
| Optional Mold Steel | Medical grade S136, STAVAX anti-rust pre-hardened mold steel, medical customized alloy mold steel |
| Manufacturing Process | 5-Axis CNC Milling, Precision Surface Grinding, Sinker EDM, Wire Cut WEDM, Vacuum Stress Relief Heat Treatment, Medical-Grade Mirror Polishing, Optional Non-Toxic Anti-Corrosion Coating |
| Product Advantages | Fully customized per medical connector 2D/3D drawings, mirror polished cavity for high-transparency medical plastic parts, uniform spring ejection to avoid thin part deformation, detachable square insert for dust-free medical cleaning, high parallelism mold closing without flash, stable long-cycle continuous molding performance |
| Application Fields | Transparent medical fluid connector injection molding, disposable medical instrument plastic fittings, medical laboratory small connecting plastic components |
Contact Information
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[email protected]
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+86 13342660375Telephone
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AddressNo. 62, Jinghai East Road, Shatou Community, Chang' an Town, Dongguan City, Guangdong Province, China
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