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Custom Multi-Cavity Automotive Connector Injection Mold
This precision injection mold is customized for multi-pin automotive wiring harness connectors, adopting a 4-cavity balanced runner insert layout to form multi-terminal plug housings. It maintains molding tolerance up to ±0.003mm, uses high-hardness corrosion-resistant mold steel with precision surface finishing, and supports stable long-cycle mass production of automotive electrical plastic connectors.

 

  • Main Product: 4-cavity multi-pin automotive connector injection mold
  • Machining Precision: ±0.003mm
  • Optional Materials: 718H, S136, STAVAX, NAK80 mold steel
  • Processing Technology: 5-axis CNC, sinker EDM, wire EDM, precision grinding, vacuum heat treatment, mirror polishins
  • Product Features: Balanced 4-cavity filling, low shrinkage deformation, anti-corrosion cavity, long mold lifespan, fully custom per drawings/samples
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Detailed Introduction

This automotive multi-pin connector injection mold is designed for multi-terminal wire harness plug housings. The mold core features a symmetrical 4-cavity layout with independent runner paths for each cavity, ensuring uniform plastic melt filling to eliminate short shots, warpage and inconsistent dimensional deviation during continuous mass production. The finished black plastic connector parts feature dense multi-pin terminal positioning slots that meet automotive electrical assembly standards for reliable plug-and-lock performance.

The full mold manufacturing process adheres to strict precision machining standards: intricate pin slot cavity contours are processed via 5-axis CNC and micro sinker EDM; mold steel undergoes vacuum heat treatment to boost hardness and wear resistance; ultra-precision grinding and mirror polishing remove tiny surface burrs for smooth demolding. Optional nitriding or PVD coating can be applied to cavity surfaces to resist corrosion from glass-filled PA66, PA12 and other automotive engineering plastics.

All mold components pass full CMM coordinate measurement before assembly to strictly control cavity depth, pin hole position and parting line geometric tolerances. We support full custom development based on customer 2D/3D engineering drawings or physical connector samples. Cavity count, mold steel grade, surface treatment and ejection structures can be adjusted according to daily production volume, plastic material and service life requirements, satisfying high-precision mass production demands for automotive wiring connector housings.

Specification Table

ItemDetails
Product NameCustom 4-Cavity Multi-Pin Automotive Connector Injection Mold
Core Product Range4-cavity multi-pin automotive connector injection mold
Molding Tolerance±0.003mm dimensional accuracy for molded plastic connectors
Available Materials718H pre-hardened mold steel, S136 stainless mold steel, STAVAX corrosion-resistant steel, NAK80 high-polish mold steel
Manufacturing Process5-Axis CNC Milling, Sinker EDM, Wire EDM, Precision Surface Grinding, Vacuum Heat Treatment, Mirror Polishing, Optional Nitriding / PVD Surface Coating
Product AdvantagesSymmetrical balanced runner for consistent melt filling, anti-rust cavity compatible with automotive modified engineering plastics, minimal connector shrinkage & deformation, stable production for over 500,000 molding cycles, fully customized based on customer samples or technical drawings
Application FieldsNew energy vehicle high-low voltage wiring connectors, automobile body electrical plugs, vehicle harness multi-terminal housings

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