- Main Product: Multi-Cavity Medical Disposable Parts Injection Mold
- Machining Precision: ±0.002mm ultra-precision
- Optional Materials: Medical grade corrosion-resistant mold steel
- Processing Technology: 5-axis CNC milling, sinker EDM, wire cut, precision grinding, vacuum heat treatment, mirror polishing
- Product Features: Symmetrical multi-cavity layout, medical mirror polished cavity, independent cooling channels, dust-free hygiene compliant structure
Detailed Introduction
This medical multi-cavity injection mold is developed exclusively for transparent medical disposable plastic parts, complying with medical production cleanliness requirements to eliminate mold residue contamination and product surface defects.
The mold consists of fixed mold half and moving mold half, with dual symmetrical multi-row cavity zones to boost single-cycle output. Each miniature medical cavity is independently embedded for separate maintenance and replacement; all molding surfaces are ultra-mirror polished to ensure transparent medical parts have zero flow lines, haze or tiny burrs, eliminating secondary finishing. Built-in precision slide locking blocks guarantee stable mold clamping under long continuous production, and separate cooling pipelines are arranged for every cavity to control uniform mold temperature and prevent transparent medical plastic from internal stress and warpage.
Complete Precision Machining Workflow
- 5-axis CNC rough milling for mold base overall outline and cavity rough forming
- Vacuum stress relief heat treatment to stabilize steel hardness and reduce thermal deformation
- Precision surface grinding to control mold plate flatness and parallelism within ±0.002mm
- Sinker EDM & wire cut WEDM for delicate miniature medical part contour
- Medical-level multi-step mirror polishing to achieve high light transmission cavity surface
- Optional non-toxic anti-corrosion surface treatment compatible with medical PP/PC raw materials
All mold components undergo full 3D coordinate measurement inspection to satisfy strict medical drawing tolerance standards. Custom development is fully supported based on medical part samples or engineering drawings: mold steel grade, cavity quantity, cooling circuit layout and surface finish can be adjusted according to medical plastic material, hygiene grade and daily production volume. The multi-cavity symmetrical layout greatly improves molding efficiency while maintaining consistent quality of transparent medical consumables.
Specification Table
| Item | Details |
| Product Name | Custom Multi-Cavity Medical Disposable Parts Injection Mold |
| Core Structure | Split fixed & moving mold plates, symmetrical multi-row multi-cavity layout, independent replaceable medical cavity inserts, precision slide locking mechanism, full distributed independent cooling flow channels, four guide pin positioning columns |
| Machining Tolerance | ±0.002mm geometric tolerance (flatness, parallelism, micro medical part contour precision) |
| Optional Mold Steel | Medical grade S136, STAVAX corrosion-free pre-hardened mold steel, medical custom alloy mold steel |
| Manufacturing Process | 5-Axis CNC Milling, Precision Surface Grinding, Sinker EDM, Wire Cut WEDM, Vacuum Stress Relief Heat Treatment, Medical-Grade Mirror Polishing, Optional Non-Toxic Anti-Corrosion Coating |
| Product Advantages | Customized per medical component 2D/3D drawings, ultra-high mirror cavity for flawless transparent plastic surfaces, independent cooling to eliminate internal stress, easy-to-disassemble inserts for dust-free maintenance, stable slide locking to avoid flash, medical hygienic non-contamination design, high-volume multi-cavity mass production performance |
| Application Fields | Transparent medical disposable parts injection molding, medical lab consumables, medical instrument small plastic components, medical packaging plastic fittings |
Contact Information
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[email protected]
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+86 13342660375Telephone
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AddressNo. 62, Jinghai East Road, Shatou Community, Chang' an Town, Dongguan City, Guangdong Province, China
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